China best OEM Aluminum Die Casting Parts Auto Automotive Gearbox Parts Transmission Housing gearbox design

Product Description

Relying on independent research and development,we have mastered 4 major processes such as gravity casting, low pressure casting, high pressure casting, CHINAMFG and accumulated rich experiences of core technology experience in the research and development of key automotive aluminum parts. We have independent intellectual property rights of more than 100 items, and being as the leading company in China with new material research and development, 3D printing mold design Casting technology and mechanical processing as 1 of the professional production enterprises
We can produce aluminum castings to meet the exact geometric specifications and details of your project. We will work with you at every stage of production, from design and casting to finishing and on-time delivery. Our engineers and technical staff will assist in solving your most complex casting challenges.  We’re here when you need us, at all hours, even on weekends.

Low pressure and gravity casting production line:
low pressure casting machine group, robot gravity tilting and pouring machine group, centralized melting furnace, coated sand recycling line, complete set of equipment for aluminum scrap recycling, core making machine group, air/water quenching CHINAMFG and other heat treatment equipment, cleaning process machine group and other equipment.
High pressure die casting production line:
We have equipped with 3500T high pressure casting machine, 2000T high pressure casting machine, 1600T high pressure casting machine, 1250T high pressure casting machine, 1000T high pressure casting machine, 600T high pressure casting machine, 500T high pressure casting machine, 280T high pressure casting machine, etc.
Machining center for castings:
There are more than 1,000 sets of high-speed, high-efficiency and precise five-axis machining centers, high-end horizontal CNC machining centers, fully automatic double-station high-speed CNC sawing machines, and vertical machining centers.

We are capable of casting Aluminum alloy with Copper, Iron, Magnesium, Manganese, Silcon, Zinc
Industries served:Auto Parts Castings,Automotive Investment Casting,Aerospace & Aviation Investment Casting,Electrical Parts Casting,Firearms Investment Casting,Food Industry Castings,Hardware,Industrial,Rail/Train Industry,Tool Steel Casting

Heavy Metal Fabricating and Machining
YXF Metal was founded in 1999, our factory currently has more than 1600 employees, covering an area of over 1,00,000 square meters, which has 4 sections: Equipment Assembly Dept., Metal Fabrication Dept, Precision CNC Machining Dept, Casting and Forging Dept.

We provide full service fabricating service , from material supply, cutting and forming, rough machining, finish machining, welding assembly, and surface treatment, to the final packaging and transportation.

Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, water jet cutter, and plasma cutter, with these advanced CNC machine we can cut the materials with high efficiency and high accuracy.

  Laser Cutting Plasma Cutting Flame Cutting Water-jet Cutting
Cutting Depth 25mm 100mm 450mm 250mm
Cutting Width 3500mm 4000mm 6000mm 3500mm
Cutting Length 28000mm 20000mm 20000mm 10000mm
Accuracy ±0.2mm ±1mm   ±0.8mm

Our forming processing platform covers large bending machines, thick plate rolling equipment, transverse shearing and slitting equipment, and leveling machines. YXF Mechanical offers a wide range of metal forming and bending services. From sinple aluminum channels or complex metal bending for large project, we can always meet your requirements. Our large press braking machine is with max 5000Ton in capacity, and we can bend the steel plate up to 15m in length.

Bending Press braking capability: 2000Ton Max Bending Length: 75000mm    
Plate Rolling Max rolling width: 3000mm Max Rolling Thickness: 150mm    
Shearing Thickness: 0.4-33mm Shearing Length: 1000-4500mm Anti-twist (W:T) 5:1
Leveling width: 100-2350mm Thickness: 1-40mm Accuracy: 0.5mm/1m

We have a series of imported CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling compound center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling and other machining equipment facilities.
Our processing capabilities are as follows:

Gantry Machining Center Max Height:4000mm Max Width:4500mm Max Length: 12000mm    
Large Boring Mill X: 15000mm Y:4000mm Z+W:900+1000 mm Max Weight: 250T Bore Tool Dia: 280mm
Truning and Milling center Height: 4500mm Weight: 350T Max Diameter:11000mm    
Vertical Lathe Height: 4000mm Weight: 50T Max Diameter: 5000mm    
Horizontal Lathe Max Length: 12m Weight: 50T      
Deep hole drilling X:3000mm Y:2500mm Z:700mm Hole Dia: 16-80mm Depth: 700mm
Multi-hole drilling X:7000mm Y:3000mm Z:700mm Hole Dia:2-120mm Depth: 320mm

We have a complete welding platform, including plasma welding, strip surfacing, argon arc welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.
To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.

We have rich experience in manufacturing precision metal components in various industries, such as tube sheets, machine bed, power station energy storage finishing tanks, and even CNC parts for medical industry etc.
Industries we served: Construction machinery, printing and dyeing, food machinery, new energy environmental protection, nuclear power equipment, pressure vessel, etc…
YXF Metal has established a sound quality management system, and has passed different kind of welding production certification, such as the following: ISO 3834, DNV GL, EN 1093, ASME etc.

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Electronic Accessories
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Electroplating
Samples:
US$ 2500/Ton
1 Ton(Min.Order)

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Customization:
Available

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gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China best OEM Aluminum Die Casting Parts Auto Automotive Gearbox Parts Transmission Housing   gearbox design		China best OEM Aluminum Die Casting Parts Auto Automotive Gearbox Parts Transmission Housing   gearbox design
editor by CX 2023-09-17

gear boxes

As one of leading gear boxes manufacturers, suppliers and exporters of products, We offer gear boxes and many other products.

Please contact us for details.

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