Product Description
Introduction
XW series Part-turn Worm Gearbox is precison device(rotary) with high quality and safety,intended to reduce the speed and increase thetorque. It is easy to process axis hole and key groove because of the removable sleeve.
Characters
1.Totally enclosed gearing
2.Grease filled for longer life
3.Comprehensive gear ratios for different
applications
4.Removable output sleeve
5.Optional travelling sleeve
6.Adjustable stopper (± 5°)
7.Optional flange to suit for different type of valve
Application
XW series part-turn worm gearboxes are used for manual and electric (electric actuator) applications of ball valves,butterfly valves, plug valves and dampers.
Operating Environment
XW series part-turn worm gearboxes are with good mechnical quality and steady operating performance which apply to deal with variety climate and temperature. We strive to develop XW series worm gear operator to meet higher demands.
Enclosure: IP67
Working Temperature: Form-20ºCto120ºC(-4ºFto248ºF)
Painting: Silver grey (customization)
Connect With Valve
The flange connecting to valve is according to ENISO5210 or DIN3210 (Customization)
| Model | Electric Output Torque N·m | Ratio | Electric Input Torque N·m | Input Flange ISO5210-2001 | Standard Base Output Flange | Thickened Base Output Flange | Maximum Stem Diameter mm | Input Shaft Diametermm | APPROX. Weight kg |
| XW3 | 800 | 58 | 46 | F10/F14 | F12 | F10/F12/F14 | 43 | 15 | 15 |
| XW4 | 1700 | 68 | 83 | F10/F14 | F14 | F12/F14/F16 | 52 | 20 | 23 |
| XW5 | 3000 | 67 | 149 | F10/F14/F16 | F16 | F14/F16/F25 | 76 | 20 | 50 |
| XW6 | 7000 | 69 | 338 | F14/F16 | F25 | F16/F25/F30 | 87 | 30 | 83 |
| XW7 | 16000 | 60 | 889 | F14/F16/F25 | F25/F30 | F35 | 120 | 30 | 144 |
| XW8 | 28000 | 60 | 1556 | F14/F16/F25 | F25/F30/F35 | F40 | 153 | 35 | 254 |
| XW9 | 40000 | 60 | 2222 | F14/F16/F25 | F30/F35 | F40/F48 | 170 | 40 | 327 |
| XW10 | 65000 | 60 | 3611 | F16/F25/F30 | F35/F40 | F48 | 190 | 50 | 493 |
Main Products
Worm gearbox, bevel gearbox, valve gear box,worm gear operator, worm gear actuator, valve worm gear, valve gear operator, valve gear actuator, valve actuator.
Gear Operator, Valve Gearbox, Bevel Gearbox, Gearbox, Speed Reducer, Multi-Turn Bevel Gearbox, Bevel Gearbox Supplier, High Quality Bevel Gearbox, Gearbox manufacturer
(XW6-R4M)
| Application: | Industry |
|---|---|
| Function: | Change Drive Torque |
| Type: | Worm and Wormwheel |
| Painting/Coating: | Silver Grey or Customization |
| Manipulate Way: | Manual or Motorized Operation |
| Material: | Cast Iron |
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-08-23