China Professional Professional Production Metal Die Shell Mold CZPT for Casting Gearbox and Automobile Manufacturing manufacturer

Product Description

Product Description

Gearbox Sand Castings
Gearbox castings refer to various castings required for the production of automotive gearboxes, including gears, shaft sleeves, shells, cover plates, flange seats, output shafts, input shafts, etc. These castings are usually produced using casting processes to achieve higher production efficiency and lower manufacturing costs.

According to different casting materials, gearbox castings can be mainly divided into 3 categories: cast iron, cast steel, and aluminum alloy. Cast iron is the most commonly used material, with low production cost, high strength, good toughness, and good processing performance, suitable for gear manufacturing. Cast steel is a material with higher strength, suitable for manufacturing high-strength components and gear boxes with high service life requirements. Aluminum alloy castings have the advantages of light weight, high strength, and strong corrosion resistance, which can be used for lightweight gearbox manufacturing.

Detailed Photos

Gearbox Sand Casting Features :
Gearbox castings play an important role in automobile manufacturing, and their quality and performance directly affect the service life of gearboxes and the overall performance of automobiles. Therefore, in the production process of castings, it is necessary to strictly control the composition of materials, casting process, and quality inspection process to ensure the integrity and reliability of the castings. Meanwhile, with the development of the automotive industry, casting manufacturing technology is constantly innovating and improving to achieve higher quality, lower costs, and higher production efficiency.

 

Parameters of Sand Casting
Material for mould H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61,45#steel,etc.
Heat treatment for mould Hardened, HRC50~55
Mould features Advanced design,   Logical structure,   High precision,   Qualified materials, Long lifetime, Short delivery time.
Material for product Aluminum & Aluminum alloy  A356, A360, A380, A390, ADC-12,ADC10,Zinc & Zinc alloy. ZA-3,ZA-5,ZA-8,alloy steel,Nodular,Titanium.Zinc,zinc alloy,stainless steel.gray iron.ductile Iron.Brass.aluminum alloy.alloy steel,carbon steel
Standard ASTM, ASME, DIN, JIS, ISO, BS, API, EN
Certificate ISO9001, CE, TUV, SGS or as your requirement to do test by the third party
Tolerance Up to +/- 0.002mm
Dimension As per customers’ request
Processing Step1: Die Casting/sand casting/gravity casting
Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, drilling, wire-cutting, EDM, grinding etc.
Step3: Surface treatment
Surface Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, etc.
Marking As per clients’ requirements
Inspection Material, dimension, heat treatment, hardness, NDT, surface
Quality ISO9001, PPAP control production
Lead time 20-30days for sample, consult with customer for mass production
Delivery Express for sample, CZPT shipping/air for mass production
Our Capabilities CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, die casting, casting, forging, stamping
Engineering&manufacturing services R&D process, tooling and gauging design, product design,Integrated CAD/CAM system, test and measuring

Gearbox Sand Casting Display :

Our Advantages

Company Profile

HangZhou HangZhou Casting Materials Co., Ltd was founded in 2017-02-20. The company address is located at No. 26, HangZhou 2ND Road, Xihu (West Lake) Dis. Economic Development Zone, Xihu (West Lake) Dis. District, HangZhou City. Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of quality first, customer first and credit-based; Since the establishment of the company and always do our best to satisfy potential needsof our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation, since the trend of economic globalization has developed with anirresistible force. Welcome to communicate and negotiate at any time.

Packaging & Shipping

We can come according to your needs.

FAQ of Gearbox Sand Casting

1.What do you need to provide a quote?
Please kindly send us the drawing of your product. Details below should be included,
A.Materials  B. Surface Finish  C. Tolerance  D. Quantity
   (Please be noted that these are essential for our quoting. We couldn’t quote the specific price without any of them.).

2.When can I get the price?
Our professional sales team will feedback your RFQ within 12hours, and give you the Quotation within 48hours max. if the drawing and specification is all in details.

3.How can I get the sample to check your quality?
After price confirmation, you can require for samples to check our product’s quality. If you just need a blank sample to check the manufacturing quality, we will provide you sample after the sample order confirmed.

4.What’s the lead time for Mould and samples ?
For normal project, we can complete Mould and supply the 1st article sample within 30 to 40days.
For urgently project, we can complete the Mould and Sample within 20days max.

5.What’s the payment terms for Order ?
For production Order for new Customers:we request 50% down payment,rest 50%pay by copy of Original B/L copy. 
For long lasting regular customer,we can give better payment terms, such as 100%pay after delivery or by B/L copy.
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Type: Sand Casting
Casting Method: Vacuum Aspirated Casting
Sand Core Type: Resin Sand Core
Customization:
Available

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Customized Request

gearbox

Different Types of Gearboxes and Their Applications

There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:

  • Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
  • Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
  • Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
  • Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
  • Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
  • Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
  • Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.

Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.

China Professional Professional Production Metal Die Shell Mold CZPT for Casting Gearbox and Automobile Manufacturing   manufacturer China Professional Professional Production Metal Die Shell Mold CZPT for Casting Gearbox and Automobile Manufacturing   manufacturer
editor by CX 2023-09-04

gear boxes

As one of leading gear boxes manufacturers, suppliers and exporters of products, We offer gear boxes and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of gear boxes

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