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Total Automatic Die-Reducing and Creasing Device

1. Primary characteristics:

1. The Bobst variety cut construction makes the cutting system movement like a scissor, it will realize a entire and simpler reduce.
2. Principal worm gear uses alloy copper substance, soon after the skilled operator’s handbook scraping therapy and stringent standard screening, it can makes certain the driving components 10 many years existence.
3. The principal chains adopt imported British Renold model, the distinctions of ten chains are less than .2mm.
4. The link between equipment box and driving shaft adopts sleeve and pin construction guaranteeing a robust connection.

1. Specifications:

1. Attributes of the machine:

Primary Functions:

1. The Bobst kind minimize construction tends to make the reducing platform movement like a scissor, it will comprehend a total and less difficult lower.
2. Major worm equipment uses alloy copper substance, soon after the knowledgeable operator’s handbook scraping treatment and strict normal tests, it can ensures the driving parts ten several years life.
3. The main chains adopt imported British Renold model, the variances of 10 chains are significantly less than .2mm.
4. The link among gear box and driving shaft adopts sleeve and pin construction ensuring a sturdy connection.
   1. Pace:  

The equipment adopts frequency controller to achieve stepless velocity acceleration which can reach to 5000 times for each hour. For the duration of genuine production, it can normally run at 3600 to 4200 moments per hour in accordance to the quality of the board. If the top quality of the paper is very good, a great operator even can operate the device at maximum pace.

1. Security:

As it is proven in the photograph of the machine, the machine adopts rear part paper feeding method which keeps the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also accomplished outside the house of the die-slicing element with sensors and detectors at die-reducing element to ensure that the machine can not be began when the die-slicing plate is at adjustment position.
Apart from the sensors at die-slicing part, there are sensor or technique switches at window component to make the total device at monitoring standing to ensure its protection.

1. Operation usefulness:

There is Guy-equipment interface installed in the control panel which will shows the safety standing of the machine as properly as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to keep track of the procedure status at the delivery element.

1. Primary Constructions and Key Materials Employed
   1. Four Major Large Components:

They are: bottom station, shifting platform, upper system and device wall. The bottom station is made of gray solid iron -HT 200 the transferring system is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.

1. Main Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a shifting set to make certain steady pressure out set of not significantly less than three hundred tons.

 
The material for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-slicing and Creasing Component:

The travel is transferred by way of crank rod to pendulum which will bring the moving system to transfer up and down to get to die-reduce and creasing purpose.
The pendulum is created of high good quality ductile iron. The pendulum axis is done by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 sort automated die-cutting and creasing machine. In contrast with automatic die-slicing and creasing equipment which is utilized for cardboard die-cutting, this sort of automatic die-cutting and creasing equipment is primarily used for corrugated board which needs considerably less strain for die-chopping, in this circumstance fairly some producers have produced more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment previous for a lengthier life.
The die-chopping plate uses 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning device to ensure the boarding conveying precise and stable.
The equipment utilizes gripper bar sort with 12A extended joints chain which is considerably less in fat and less shock to the intermittent device beneath the precondition to make sure the power of the chain. The manufacturer of the chain is Renold U.K with higher specific and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- mild in weight and higher in power.

1. Electric powered Element

The electrical elements are made and assembled according to the European CE common and utilizes planet wide identified brand name products.

1. Installation of Die

The die mounting and dismounting adopts aspect withdrawing ways which time conserving and easy for procedure.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is easy, practical and trustworthy.

1. Specific Figures of Our Equipment:
   1. Clever And Particular Entrance Lay Layout:

In contrast with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its greatest position.
Typically the producers will set up sensors on this element to stop the equipment when the paper is fed abnormally to the front lay. Nonetheless, when the device is managing at the high speed, the inertia will carry the machine to run for a whilst to make the front lay to its highest point and then also hurt the front lay and the gripper bar.
Our particular style is that when the irregular board feeding takes place and getting detected, the front lay can by no means reaches to its optimum stage which can make totally free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our special style, so there is no photo to be demonstrated below.

1. None-cease Accumulating unit

At the delivery part, when the board is lower to be about 1 meter, the device will push
the die-reduce board pile out of the machine delivery portion making it effortless for the operator to draw them to the selected area require not topping the equipment .

1. Entrance-direct Feeding Portion

The device adopts patent technology of entrance-guide feeding structure which can properly avoid and lessen damages to the surface of printed sheet. Outfitted with sturdy blower, even paper is bending deformation, it can feed paper easily.

1. Configurations:

/ The use of unique tools manufacturer’s (OEM) element figures or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our company and the shown substitute parts contained herein are not sponsored, approved, or produced by the OEM. /